92Rocky-BO-Body-Part1

92Rocky-BO-Body-Part1.pdf

PART 1 - PART 2 - PART 3 - PART 4 - PART 5 - PART 6 - PART 7 - PART 8 - PART 9 - PART 10 - PART 11 - PART 12

DAIHATSU

Rocky

PARTS WHERE GALVANIZED STEEL

SHEETS ARE USED BO- PARTS WHERE GALVANIGED STEEL

SHEETS ARE USED BO- PARTS WHERE HIGH-TENSILE STEEL

SHEETS ARE USED BO- BODY SEALER BO- ALIGNMENT ADJUSTMENTS BO- RESIN TOP VEHICLE BO- RESIN TOP BO- SIMPLE TYPE TARPAULIN

VEHICLE BO- TARPAULIN BO- 19 SUNROOF BO- 22 MUDGUARD BO- 24 FUEL LID OPENER BO- 25 FRONT BUMPER BO- 27 REAR BUMPER BO- 29

BODY

RADIATOR GRILLE BO- 30 FRONT FENDER BO- 32 REAR WHEEL OPENING

EXTENSION BO- 34 HOOD LOCK CONTROL CABLE BO- 35 WINDOWS BO- 36 FRONT DOOR BO- 43 BACK DOOR BO- 48 REAR ROLL BAR BO- 54 FUEL TANK B0- 56 EXHAUST PIPE BO- 62 INSTRUMENT PANEL BO- 66

FRONT SEAT BO- 85 REAR SEAT BO- 93 SEAT BELTS BO-107 BODY MOUNTINGS BO-108 FRAME B0-109 BODY DIMENSIONS BO-110

WRU90-BO

IEE

BODY

There are two kinds of body shapes: They are the resin top specifications and the simple type tarpaulin

specifications. These two specifications employ basically the same body construction.

Body Shell

Reinforoements are provided at various parts ofthe body in order that adequate rigidity may be assured and

the noise and vibration levels may be reduced. Basicaily, the resin top vehicie and soft top vehicle share the same shell.

The resin top vehicle (which has the identical body construction with the simple type tarpauiin vehicle) differs

from the standard tarpaulin type vehicle in detailed construction.

BODY

PARTS WHERE GALVANIZED STEEL SHEETS ARE USED

Front fender R/L

/ Balance pane!

HOOG Dane' Quator Outer panel Removable roof housing flame Hood panel inner / /1

Front door inside panel Brance panel

Back door outer panel Back door inner panel

BODY

PARTS WHERE GALVANIGED STEEL SHEETS ARE USED

Floor side inner member

Cowl top outer panel front / COW' top Outer pane'

Radiator upper center Support Cowl top inner panel

'fa i "ir W Aoron fender-to-das

a' U

:[9 id Apron fender-to-dash support Radiator support 1 1'

Body support _ F braket 4%

m 'E Radiator support to apron

brace R/L

Front cross outer member Hood wpport

Front cross inner member

BODY

PARTS WHERE HIGH-TENSILE STEEL SHEETS ARE USED

BODY

BODY COLOR INFORMATION

Color code a Color Color code Color

White

Red Mica

Gray Metallic

Black Metallic

Red Mica/Gray Metallic

Black Metallic/Gray Metallic

Green/Gray l\/letallic

Trad Green Metallic/Grey Metallic

Marine Blue l\/letallic/Grey Metallic

COLOR CODE OF THE WORLD

Color

CODE

DAIHATSU AKZO DUPONT

ICI

SPIES HECKER STANDOX

WHITE

16067

SHI

GRAY. M

168

139365

168

BLACK. M

TWO TONE

48480

TWO TONE

Trim informations

F D

Trim color code

S1: Gray

Serial code

A code that has been set in alphabetical order.

Seat main material

F, Y: Fabric

L: Printed Ieatherette

BODY

ALIGNMENT ADJUSTMENTS

ENGINE HOOD ALIGNMENT ADJUSTMENT

1. Adjustment of engine hood-to-front fender gap _ A A

Loosen the bolts. Perform the adjustment by moving the hood.

2. Hood lock adjustment

Loosen the three attaching bolts of the hood look. Perform the adjustment by moving the hood look. (lf ) hood lock in such a way that you will feel a slight Bolts K looseness when the center section ofthe hood end is pushed

Engine hocd-to-front fender gap

Hood Front fender

Specified values Gap: 3.1- 6.1 mm (0.12 - 0.24 inch) Lateral deviation:

Not to exceed 1.5 mm (0.06 inch) Difference between right and left sides:

Not to exceed 1.5 mm (0.06 inch)

BODY

FRONT DOOR ALIGNMENT ADJUSTMENT

Front door-to-front fender gap Front door-to-roof panel gap

1.5 mm (0.06 inch)

Lateral deviation: i W Lateral deviation:

Not to exceed 1.5 mm , Not to exceed 1.5 mm

Front door-to-rocker panel gap / Q Front door-to-quarter panel gap

Specified values ' 1' Gap: 4.1- 7.1 mm

(0.08 men)

Specified values Gap: 3.9 - 6.9 mm

(0.15 - 0.27 inch) Lateral deviation:

Not to exceed 1.5 mm (0.06 i

.Oi-Sinch) Difference in height:

1.5 mm (0.06 inch)

. Adjustment of front door-to-front fender gap and front

door-to-quarter panel gap and Loosen the bolts Perform the adjustment by moving the door panel in a fore-and-aft direction.

SST: 09812-00010-O00

. Adjustment of front door-to-rocker panel gap and front

door-to-roof panel gap and Loosen the bolts Perform the adjustment by moving the door panel in an up-and-olown direction.

SST: 09812-00010-000

_ Adjust of difference in height between front door and

front fender

Loosen the bolts Perform the adjustment by moving the door panel in a rignt~and-left direction.

SST: 09812-00010-O00

NOTE: When removing the door, remove the bolts

BODY

4. Door lock adjustment

ment by tapping the striker lightly. X NOTE; Kill/ Never attempt to correct the door sagging at its rear part by g / the adjustment of this lock striker. The correction should be T), made by adjusting the door hinge section.

BACK Doon ALIGNMENT ADJUSTMENT

Rear window-to-rear side upper panel gap Rear window-to-roof panel gap

Specified values Specified values:

Gap: 1.5 - 6.5 mm Gap: 3.5 - 8.5 mm

(0.06 - 0.25 inch) (0.14 0.33 inch) Lateral deviation: Lateral deviation: / Lateral deviation: xv Latereu Rea, Not to exceed 2.0 mm Not to exceed 1.5 mm Side (0.08 inch) (0.06 inch)

Difference between riqht Roof er I Umerenoe between ngm 'W' 1 ‘$226 andnefrsides; Dane' Not to exceed 2.0 mm Rearwgndow (0.08inch) m /I Rearwindow

Back door (0.06 inch) | I Rear cross outer

WRUQO-BOO16

1. Adjustments of rear window-to-rear side upper panel

gap, Back window-to-roof panel gap, Back door-to- quarter panel gap, Back door-to-cross outer 65'" I///* (1) Loosen the bolts Perform the adjustment. (2) It the adjustment can not be performed properly, loosen

92Rocky-BO-Body-Part1

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