92Rocky-HW-Harness_and_Wiring_Diagram-Part1
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DAIHATSU Ro c ul.:
HARNESS & WIRING DIAGRANI
HANDLING INSTRUCTIONS OF LOCK
TYPE CONNECTOR HW- 2 FUSE
RELAYS & FUSE BLOCK HW- 8 FUSE CIRCUIT HW-10 WIRING HARNESSES HW-12
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HARNESS & WIRING DIAGRAM
HANDLING INSTRUCTIONS OF LOCK TYPE CONNECTOR
HANDLING AND INSPECTION
Removal To disconnect the connector, simply pull out the connector While the lock lever is being pressed down, as indicated in the right figure.
Inspection When you conduct continuity checks or voltage checks using a circuit tester, if you insert a test probe from the connector side, it is impossible to get an adequate fitting. Hence, be sure to positively insert the test probe from the harness side, as indicated in the right figure.
REPLACEMENT
Removal (1) From the aperture, insert a miniature type common screwdriver into between the looking lug and the terminal.
(2) While the locking lug is being pried upward by means of a
screwdriver, pull out the terminal from the backside.
Installation (1) Insert the terminal, until the locking lug is locked positively. (2) Ensure that the locking lug is locked positively by raising
the wire.
WRS89-10005
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HARNESS & WIRIING DIAGRAM
INSPECTION Tester (Volt/ohmmeter) For the inspection, use a tester having an internal resistance of more than 10 Use of a tester with a low internal resistance may cause wrong measurement or secondary troubles.
Conventional type connector When resistance measurement and/or voltage measurement is conducted at the connector section, insert the measuring probe from the back of the connector, being very careful not to damage the harness-to-terminal connections.
Water-proof type connector When resistance measurement and/or voltage measurement is conducted at the connector section, bring the measuring probe into Contact with the terminal at the connection side of the connector. Be very careful not to apply excessive force to the terminal at the connector side. Faiiure to observe this caution may deform the terminal, causing poor continuity. As an alternative method, insert a male or female terminal into the connector terminal or connect an adequate attachment. Then, connect the measuring probe.
CONNECTION
Perform the connection, until the lock is completely engaged.
NOTE: To confirm whether the lock type connector has been locked or not, lightly pull the connector. Make sure that the connec- tor will not be disconnected. Be sure to press the connector again before finishing the
confirmation.
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HARNESS & WIRING DIAGRAM
OPERATION OF WIRE HARNESS
1.
General Instructions (1) Never pull the connectors or step on them during the
wire harness transport or assembty. (Prevention of pulling-out of terminals, connector cracks, deformation and so forth) (2) Care must be exercised to ensure that no scratch is made to the wire harness by burrs or edges during the wire harness transport or assembly. (Prevention of scratches to the outer trim, electrical in- sulators and so forth) (3) Clamping method
In the case of resin clamps, ensure that the clamp section is fitted in the body hole. NOTE: Ensure that the clamp wiii not be detached when it is pulled lightly in the arrow-headed direction. (Prevention of interference due to the detachment of the clamp)
0 In the case of meta! sheet welded clamps, be sure to assemble the harness in such a way that the harness will not come in Contact with the welded surface. (Prevention of wire harness damage due to welding burrs)
0 In case that the locating guide of the clamp position or the clamp mark is clamped, make sure that the clamp is located within the guide. As for the clamp at the clamp mark section, ensure that the clamping is made at a point within i1O mm (0.39 inch).
(Prevention of slackness or interference)
HW-4
Harness
(Correct) (Wrong)
Clamp guide\
Clamping should be made at a point between these points.
Clamp mark
Clamping is made at a point within $10 mm (0.39 inch).
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HARNESS & WIRING DIA
GRAM
(4) Terminals and connectors
~ Perform the connection of connectors positively.
Connector with lock Ensure that the
locking is made. 0 Connector without lock .......Connect the con
nector positively until it stops.
- Retention by screws
o When the tightening torque is specified, be sure
to observe the specification strictly. (The tightening torque is posted in the table separately.) Ensure that the staked section may not come on
the assembling surface. After completion of the tightening operation, lightly pull out the terminal. Ensure that there is no slackness,
When performing other operations, care must be exercised to ensure that no connected connector is detached by pulling out the wire harness forcibly.
2. Work Procedure for Tightening-up Type Resin Clamps
<Work procedure>
When the tightening-up type resin clamps are employed, do not use any pliers, cutting pliers or the like. <Reason>
Prevention of clamps being cut or scratched
as
Terminai is bent.
1 ui
(Correct) (Wrong)
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HARNESS & WIRING DIAGRAM
Wiring Color Code o For identification purpose, each wire has its own color.
Each color bears a code as described in the right table. These codes are used in the wiring diagram and will be helpful during trouble shooting.
0 The wire color comes in tvvo kinds: single color and com
posite color. ln the case of single color, the whole outer coat of the harness is of a single color. In the case of composite color, a fine line of the second color is drawn on the harness basic color. In this case, the code is composed of the basic color code which comes first and the second coior code which comes after a hyphen.
Main fuse block Sub fuse block
wnueo-Hwoos
REPLACEMENT OF FUSES & FUSIBLE LINK PRECAUTION
The fuse replacement must be made at all times by using a new fuse with the correct amperage.
NOTE: (1) Before any fuse is replaced, be certain to turn OFF all electrical equipment and ignition switch. Never use any fuse in excess of the designated rating. (2) Be sure to employ a puller for removing/installing fuses. Also, the removal/installation of fuses must be performed straight. If the fuse is removed or installed in a twisted condition, the terminal will be expanded unduly, resulting in poor contact.
If any fuse is blown out repeatedly, the likelihood is that there exists a short in the relevant system. Hence, perform checks for possible systems, referring to Page and Section under “Wiring Diagram.”
Code
Color
Brown
Black
Code
W
Color
White
Red
Green
Code
Y
Color
Yellow
Blue
Orange
Code
P
Color
Pink Light green Violet
W
Biack
U
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HARNESS & WIRING DIAGRAM
FUSIBLE LINK BLOCK
If the fusible link is blown out repeatedly, the likelihood is that there exists a short in the relevant system. Hence, perform checks for possible systems, referring to the wiring diagram.
Replacement 1. If visual inspection reveals that the fusible link is blown out, replace it with a new fusible link with the designated rating. NOTE: 1. Before the fusible link is replaced, be sure to turn OFF
the ignition key. 2. Care must be exercised to ensure that the fusible link is not twisted during the removal/installation. If the fusible link is replaced forcibly, it will cause breakage or pocr contact.
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HARNESS & WIRING DIAGRAM
RELAYS & FUSE BLOCK
Fusible
Fusible link
AM1 30A
To alternator
To starter
Relays & Fuse block wiring diagram
1.258
FUSE BACK UP
Relay block cover
I
Injector
I
FUEL
INJECTOIR
MAIN
NOTICE
'USE THE DESIGNATED FUSES ONLY, °UTIL1SEZ SEULEMENT LES FUSIBLES DESIGNES,
Z1
BACK up
Connector arrangement
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HARNESS & WIRING DIAGRAM
Fuse specifications
Fuse nomenclature Capacity (A) Connecting circuit
HEADLAMP (RH)
Headlamp (RH), High-beam indicator
HEADLAMP (LH)
HEATER
Front heater relay, Rear heater relay
ENGINE
Alternator, key reminder buzzer
HORN
Horn relay, Hazzard warning switch
Cigar lighter, Radio, clock
WIPER
Front washer motor, Front wiper switch Front wiper motor, Rear wiper motor Rear wiper switch, Heaoi lamp cleaner relay
DE FOG
Rear window defogger switch
TURN
Tum signal switch, Hazzard warning switch
GAUGE
Backup lamp switch, seat warning lamp* 4WD.18mp Brake fuled lamp, CHG lamp, Oil pressure lamp, Fuel sender gauge, water temperature sender gauge, Tachometer, Voltmeter, Diagnosis lamp
TAIL RH
Light control rheostat switch, License lamp (Rl-l) Rear side marker lamp (RH), tail lamp (RH) Front side marker lamp (RH), Clearance lamp (RH), clock
TAIL LH
License lamp (LH). Rear side marker lamp (LH), Tail lamp (LH), Front side marker lamp (LH) Clearance lamp (LH)
STOP
Stop lamp switch
Main relay, Injector relay, Fuel pump relay
LOCK - DOME
Back door lock switch, Radio, Room lamp, clock
Main relay, Alternator
INJECTOR
Injector relay
BACK UP
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HARNESS & WIRING DIAGRAM
FUSE CIRCUIT
CDS FAN 1 A/C Fan A/C Fan motor I Battery SOA motor Relay
Injector relay (Coil)
BACK-UP 10A
V
Starter motor
Multi-Use is lever
switch
Injector
EFI CPU (Batt)
Alternator (B)
Light control reiay EFI CPU
Clearance 4amp Front side marker Tail lamp Rear side marker License lamp
Clearance Hamp Front side marker Tail lamp Rear side marker License lamp Rheostat
Headlamp cleaner
DOME gack door Back door lock m0f0f LOCK lock switch
15A
Key remender buzzer sw Room lamp circuit Radio (Back up) Luggage iamp circuit Rear heater relay (Coil)
HIZXAER | > Heater circuit
Ergptrgggr Front door lock circuit
