92Rocky-GI-General

92Rocky-GI-General_Information

RockyGI.pdf

DAIHATSU Rocky

GENERAL INFORMATION

HOW TO USE THIS MANUAL GI- IDENTIFICATION INFORMATION Gl- VEHICLE MODELS GI- BODY COLOR INFORMATION GI- JACKING POINTS AND SUPPORTING

POINTS OF SAFETY STANDS GI- 8 GENERAL SERVICE INSTRUCTIONS GI-11 HANDLING INSTRUCTIONS ON CATALYTIC CONVERTER-EQUIPPED VEHICLES GI-13 ABBREVIATION CODES GI-14

GENERAL INFORMATION

HOW TO USE THIS MANUAL

ln this service manual, the entire portion is divided into 21 sections and three supplements. Each section has a table of contents in the beginning. For easier reference, a thumb index is provided.

Also, the upper part of each page bears the section title concerned so that you may use this manual readily and fuliy.

CONTENTS OF EXPLANATION

1. Schematic Diagram of Components

(1) The schematic diagram of components that appears at the beginning of each section describes the nomenciature and installed conditions of each component. Also, the tightening torque is posted in the figure. (2) Those parts whose reuse is not permitted bear a mark for an identification purpose. Be certain

to replace these parts with new ones during the assembly.

(Example)

2. Servicing Procedure

(1) ln principle, the servicing procedure is described in the following sequence given below:

Flemoval -> Inspection -> installation, and Disassembly -> Inspection -> Assembly. (2) The explanation covers detailed servicing methods, specifications and notes. (3) The main point of each item explains the servicing section and servicing procedure, using illustrations.

WRUQO-GIOOA

GENERAL INFORMATION

(Example)

Whato do How to do it

/ What to do and where / 3. Brake tube installation / A

(1) Install the brake tube to the Wheel cyiincier temporarily V

by hands. Tighten the brake tube to the wheel ovlinder umm im " *f / (2) Tighten the brake tube to the Wheel cylinder, using the / /

following SST. 0

SST: 0975166011-000

09751-35011-000 QR

(4) The inspection section in this manual describes only checking operation. Therefore, if you find any

malfunction, replace the defective parts with new ones.

WRUQO-Gl005 SST For those operations which require the use of any SST, the SST numbers concerned are given in bold letters. Also, a table of all SSTS is collectively posted in the Appendix Data A.

Service Specifications Service specifications are indicated' in bold letters or enclosed by heavy lines. Be certain to confirm the specifications concerned. Service specifications are collectively posted in the Appendix Data B.

Tightening Torque For those operations which require the control of tightening torque, the relevant tightening torque is given in Ioold letters. Be certain to confirm the tightening torque concerned. Tightening torque specifications are collectively posted in the Appendix Data C.

Definitions of Terms Specified value A value which represents the allowable range during the inspection and

adjustment. Limit A maximum or a minimum limit which the value should not exceed or fall

below.

WARNING, CAUTION & NOTE: All these symbols are indicated in bold ietters. WARNING: This symbol means that there is a possibility of personal injury of the operator himself or the nearby workers if the operator fails to follow the operating procedure prescribed in this manual.

CAUTION: This symbol means there is a possibility of damage to the component being repaired if the operator fails to follow the operating procedure prescribed in this manual.

NOTE: To accomplish the operation in an efficient manner, additional instructions concerning the operation are given in this section.

GENERAL INFORMATION

IDENTIFICATION INFORMATION

VEHICLE IDENTIFICATION NUMBER

The vehicle identification number is onthe left top ofthe instru-

ment panel and on the cossmember ofthe vehicle from section.

Serial Number

Factory Code 6: Ikeda No.2 Factory

Model Year N: 1992

check digit

Engine O: HD EFI

Series, GVWR

1: SE, B class 2: SX, B class

Model 3: F300

Car line F: ROCKY

B; PESTN TOP (HAPO TOP) P; SOFT TOP

Manufacturer Code JD: Japan, Daihatsu

GENERAL INFORMATION

MANUFACTURER’S PLATE

M: _

2. Contents of Manufacturer's Plate

|\/Ianufacturer's name, Country Vehicle model Chassis No. (This column is not used currently.) Engine type (This column is not used currently.) Body colors code Trim code Engine No. (This column is not used currently.) |\/Iemufacturer's name in Japanese.

Serial Number

Stamped Position

GENERAL INFORMATION

VEHICLE MODELS

Model code | Engine Transmission I Transfer Brakes

Part time I Front Disc Brake

Explanation of vehicle model code

Destination/specification A: USA

Engine type E: EFI

Grade D: SE grade H: SX grade

Transmission M: 5 speed manual transmission

Body type B: Resin top (Hard top)

F: Canvas top (Soft top)

Vehicle type C: Convertible G: Wagon

Steering wheel location L: Left hand drive

Engine type 300: Vehicle mounted with HD engine

(1.6L Gasoline)

GENERAL INFORMATION

BODY COLOR INFORMATION

Color code | Color I Color code T Color

White

Red Mica

Gray Metallic

Biack Metallic

Red Mica/Gray Metallic

Black Metallic/Gray Metallic

Green/Gray Metallic

Trad Green Metallic/Grey Metallic

Marine Blue Metallic/Grey Metallic

COLOR CODE OF THE WORLD

Color

CODE

DAIHATSU AKZO DUPGNT

ICI

SPIES HECKER STANDOX

WHITE

16067

GRAY, M

168

97728

168

BLACK. M

TWO TONE

Trim informations

Trim color code

S1: Gray

Serial code

A code that has been set in aiphabetical order.

Seat main material

F, Y: Fabric

L: Printed leatherette

GENERAL |NFoRMAT1oN

JACKING POINTS AND SUPPORTING POINTS OF SAFETY STANDS

- Jacking point

Front side Cross member No.2 Rear side Rear axie housing

Front side Heaf Side

SUPPORTING POINTS OF TWO-POST

LIFT

the supporting pads of a two-post lift with the supporting points of safety stands, as indicated in the

figure below.

Supporting points

Front side Frame (ln front of the crossmember No.2) Rear side.......,.......... Frame (In front of the rear leaf speing)

Rear side Frame

GENERAL INFORMATION

TOWING INFORMATION

We recommend using a towing dolly.

It the Wheels or axles are damaged, must be used a towing doliy.

1. Towing with four wheels on ground

The following steps must be performed. (1) Parking brake must be released. (2) Transmission must be placed in the “NEUTRAL” posi

tion. (3) Transfer shift lever must be placed in on Part-time

4WD vehicle. (4) Ignition key must be placed in the "ACC" posltion.

The locking hubs must be placed inthe “FREE” position. (5) Free wheeling hubs or automatic (6) Wheels, axles, drive train and steering must be in good

condition. (7) Towing speed does not exceed 30 mph (50 km/h). (8) i\/iaximum towing distance must be 200 miles (300 km).

CAUTION (1) The vehicle can be towed in this manner only when wheels, axles, drive train, steering or brakes are in good condition. Otherwise never try to tow in this manner. (2) A driver must ride in the vehicle to maneuver it and

operate the brakes. (3) When the engine is not running, the brake booster and power steering do not operate. Therefore braking and steering will require much more effort than usual.

GENERAL INFORMATION

2. Towing with front wheels on ground. The following steps must be performed. (1) Transmission must be placed in the “NEUTRAL” posi- /A ; I IICUIDHHDDILJII IIIUDL UG VIGDUU III LIIU

tion. (2) Transfer shift iever must be placed in on part-time

4WD vehicle. @

" O @

3. Towing with rear wheels on ground.

(1) Release the parking brake. (2) Same as above 2-(2) to 2-(5) procedure must be per

Same as above 2-(2) to Z-(b) procedure must be per- formed. Q

92Rocky-GI-General_Information

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