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Service manual

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DAIHATSU

I I €"I I \I,

APPENDIX

s (Special Service Tools) A

SST Number List (Numerical order) A- 8

TIGHTENING TORQUE FOR

MAIN COMPONENTS A

Englne Mechanical A- Fuet System Cooling System A- Lubrication System A- Clutch A- Manual Transmission A- Transfer A- Propeller Shaft A- Front & Hear Differential A- Front Axis & Suspension A- Rear Axis & Suspension A- Brake System Steering A

VICE SPECIFICATIONS A- The Engine Proper A- Fuel System A-32 Cooling System Lubrication System A-33 Clutch Manual Transmission....................... A-34 Transfer A44 Propeller Shaft A- Front & Hear Differential A-36 Front Axle & Suspension A- Brake System A- Steering A-39

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1. SSTs (Special Service Tools)

enance

ne Ms; hgnica

Fue! System

aiion System

Transmission

eller Shaft

Manua

Ch

Er

Shape Part No. 8. Part Name R*

Trans

Lubric

Clut

Manua

Prop

Meir

Eng

Fmnl 8. Hear Differen

* i 09032-00100-ooo

O11 pan seal cutter

09201-6001 V000 Varve guide bush remover 81

09201-87703000 Valve Stem Oil seal replacer

09202-87002-ooo

Varve cutter remover & replacer

09210-87701-OOO Flywheei holder

09213-31021-000 gl, Crankshah pulley puller

_ 092121-60010-000

Crankshah pulley gear replacer

09221-8?601-OOO Piston pin remover 8. replacer

09222-87303-000 *C-ff) Conneciing rod bush remover & O

ff-9 maplacer

Rear Me 8. Suspension

Brake Syslem

Steering

Body

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Shape Part No. Pan Name

Engine Mechanica

System

on

1

ana

Manual T

ransfer

Sys

calio

Clutch

Propelle

Main

ine

7Lubr

Fran

09253487201-C100

repiacer

Plunger stroke measuring 1001 (3 fy

09301-20020-O00

~ 09304-12012-U00 ,i Input shait from bearing replacer O

09950-2001 7-000 Universal puller

Pision ring compressor

Axle hub & drive pinion bearing tool

I 0 o o 1

09268-87704-000 Oil cooler set bolt box wrench

Front Axle & Suspensio

System

rlng

Body

Brake

Stee

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ks

SSTS

amca

ication éyste

Hear Me 8. Suspension

Sectien _

Suspension

Engine Mech

Maintenance

er Sha

Em

Manua

Front 8. Rear D

Brake Sys

Tra nsier

Transmission

Steerin

Prone

Body

Fue

Mauna

09990-87702-O00 Engine oil press_ure gauge

O

09333-00012-000

lulch diaphragm spring aligner

Clmch diaphragm spring height gauge

09310-87301-000 Cnunter shaft #ont bearing replac

09312-36010-00 Input shaft remover

09956-0001 0-000 Tightening piece

0951?-300:10-OOO Rear axle shaft oil seal replace-r

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Parr No 8. Part Name

gina Mechanica

stem

nn

ystem

ation gy

h

Manual Transmiss

R

O9?10-06040-000 "A" fron: suspension upper arm bush base

09520-87604-000

Puller universal ioim

Companion flange holding tool

Differemial gear case expander

Replacer oil seal

Differential drive pinion adjust gauge seal

Couhteir gear bearing purler

Bearing remover

Frdnt hub 8. drive pinion bearing 00| set

09607-60020-O00

Front hub bearing lock nut wrench I L Q '

k 09308-OG0 1 0-000

Oil seal puller

HSIDI1

xle 8. Suspension

Brake System

er

Propane

8- Hear FJ

Q

Ens

Rear A

Steerin

Body

Afs

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SSTS

gine Mechanica

FH

el System

ation Sysre

D.l Manua

Clutch

Manual Transmission

8. Suspension

Shaft

Dilferenlia

ansfer

opene

8. Suspension

Brake System

ng

Body

Rear Axle

Steer

O

0952187501-000 Hear wheel bearing puller

I

I O

09608-87607-U00 Leaf spring bush No. 1 remover & replacer

O

09521-8?301-000 Rear wheel bearing puller

095 20-00031 -000 Rear axis shaft puiler

09520-87601-000 Boil with claw

O

09351-8760 7-D00 Hear wheel baaring puller stopper

09921-00010-000 Spring Tension tool

O

0961 1-87701-000 Tie-rod end puller

W

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SSTS

/

/

Manua

ena

ne Mechanics

ysiem

arasrrrission

F

brica

ronelier Shah

Frunl 8. Hear Diiferenua font me & Suspgnsion

ear Axial; Sushension

rake Svsterfa

Me &

Y

Steering

Body

De

Pitman arm puller

I

09616-3001 1-000 Worm bearing adjusting screw wrench

09616-ooomzoo I [ V Steering pinion bearing adjusting | socket

Rear axle bearing outer replacer

09812-00010-O00 Door hinge set bolt wrench se:

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SSTs

SST Number List (Numerical order)

EM. LU

EM

EM f ff

EM

09213-315:23-000

EM

EM

EM

EM

EM

ERA

09258-00030-000

09301-20020-OOO

09303-3501 1-000

EM f

09310-87301-000

MT

09312-360104300

MT

09330-00021-O00

09333-00012-DOG

09351-816014100

SST

SECTION

0951 1-87202-000

06521100031 1300

09530-37604-060

MT

09607430020-000

09608-2001 'I-000

09608-3001 2-000

FIS

09610-20012-OOO

SH

SH

09631-00030-000

09631 -00040000

EM

09956-000104300

MT

PR

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TIGHTENING TORQUE

TIGHTENING TORQUE FOR MAIN COMPONENTS

When you went to find outa suitable tightening torque for a bolt, first determine the strength division of the said bolt. using the table below. Then, locate suitable tightening torque in the tightening torque table described later, As for the tightening torque tor nut, fincl out suitable tightening torque inthe same way as with the paragraph 1 above. based on the rnating bolt. tightening torque posted in the workshop manual is a standard valve for steel fasteners. it is, therefore, necessary to modify these tightening torque when you tighten fasteners made of materials other than steel. This rule also applies to such instances where bolts are undergoing heat or other stress, such as vibratory loads and so forth.

METHOD TO IDENTIFY STRENGTH DIVIS ON OF BOLTS

1. Identification Method by Checking Bolts Themselves

Boil having two embossed lines at its N Stud mn

embossed lines ar its T neaci section

2. Identification Method by Part Numbers

Hexagon Bolt Stud Bolt

Pannufnber 91111-gggg Partnumber 92132--4062.0