F70_F75_F77-GI-General_Information-Part1

F70_F75_F77-GI-General_Information-Part1.pdf

PART 1 - PART 2 - PART 3 - PART 4 - PART 5 - PART 6 - PART 7

Service manual

GENERAL INFORMATION

DAIHATSU NIOTD

DAIHATSU F70,F75,F77

GENERAL INFORMATION

1. MODEL VARIATION GI- 4 2. CHASSIS SERIAL NUMBER

STAMPED POSITION GI- 5 3. MANUFACTURERS PLATE

POSITION GI- 5 4. ENGINE NUMBER AND ENGINE TYPE

STAMPED POSITIONS GI- 6 5. BODY COLOR INFORMATION GI- 6 6. VEHICLE 4-PLANE DIAGRAMS GI- 8 7. PERFORMANCE DIAGRAMS GI-13 8. SPECIFICATIONS Gl-16 9. SUMMARY OF ENGINE

CONSTRUCTION GI-19 10. SUMMARY OF BODY AND OTHER

CONSTRUCTIONS GI-23 11. SUMMARY OF POWER TRAIN

CONSTRUCTION GI-33 12. SUMMARY OF CHASSIS

CONSTRUCTION GI-39 13. SUMMARY OF BODY ELECTRICAL GI-46

This service manual applies to those vehicles with the following chassis numbers onward and with the owner's manuaf F2‘15~9011-E1, FG1. S1 or A1 furnished.

GENERAL INFORMATION

IMPORTANT SAFETY NOTICE

The vehicle is a machine comprising a great number of parts. Basically speaking, the vehicle is potentially hazard. However. one can handle it safely if he has the required knowledge.

Correct service methods and repair procedures are very vital for assuring not only the safety and I reliability of a vehicle, but also the safety of service personnel concerned.

which the manufacturer has recommended. Thus, they wil! contribute to ensuring the reliability of the products. The contents of the servicing operations come in a wide variety of ways. Moreover,

- The methods and procedures contained in this manual describe in a genera! way the techniques

WI IIUFI ll lb' IHUIIUIUULUIUI Ililiti IUUUHIIIIUI IUUU. I HUB, ll IUY WI!! UUHLI IUULU LU UI IGUI ll IU Lf1Ul'Ullc1UIIII.: I the products. The contents of the servicing operations come in a wide variety of ways. Moreo‘ techniques, tools and parts necessary for each operation are different widely from each other.

This manual does not cover all details of techniques, procedures, parts. tools and handling instructions which are necessary for these operations, for such coverage is impossible. Hence, any one who obtains this manual is expected first to make his responsible selection as to techniques, tools and parts which are necessary for servicing the vehicle concerned properly. Furthermore, he must assume responsibility for his actions in connection with his own safety.

Therefore. one should not perform any service if he is not capable of making responsible selection | and/or if he can not understand the contents herein described, for this manual has been prepared for experienced service personnel.

- WARNINGS, CAUTIONS AND NOTES

All these symbols have their specific purposes. respectively.

WARNING: 0 This symbol means that there is a possibility of personal injury of the operator himself or the nearby workers if the operator fails to follow the operating procedure prescribed in this manuai.

CAUTION: 0 This symbol means that there is a possibility of damage to the component being repaired if

the operator fails to follow the operating procedure prescribed in this manual.

NOTE: v To accomplish the operation in an efficient manner, additional instructions concerning the

operation are given in this section.

The following list describes general WARNINGS:

0 Always wear safety glasses for eye protection. - Use safety stands whenever a procedure requires you to be under the vehicle. Be sure that the ignition switch is aiways in the OFF position, unless otherwise required by the

procedure. 0 Set the parking brake when working on the vehicle. ~ Operate the engine only in a well-ventilated area to avoid the danger of carbon monoxide. o Keep yourself and your clothing away moving parts, when the engine is running. especially

from the fan and belts. o To prevent serious burns, avoid contact with not metal parts such as the radiator, exhaust

manifold, tail pipe, catalytic converter and muffler. o Do not smoke while working on a vehicle. I 0 To avoid iniuiy, always remove rings, watches, loose hanging jewelry, and loose clothing before

haninninn rn um-url( nn -1 uni-air-I.-_-. beginning to work on a vehicle. 0 Keep hands and other objects ciear of radiator fan blades! The electric cooling fan is mounted on the radiator and can start to operate at any time by an increase in underhood temperature. The electric cooling fan is also mounted on the condenser for air conditioner and start to operate in anytime during air conditioner switch “ON". For this reason care should be taken to ensure

in anytime during air condltioner switch “ON". For this reason care should be taken to ensure that the electric cooling fan motor is completely disconnected when working under the hood. ,

YOU SHOULD OBSEFIVE THE FOL_l.OW NG WENING WHEN WORKING ONW

THE VEHICLE AS LAID DOWN BY THE HEALTH AND SAFETY EXECUTIVE. -

with them can create dust, Breathing this dust is harmful. Cases of asbestos related cancer have been reported in garage workers.

The dangerous jobs are:

cleaning brake assemblies cleaning clutch housings grinding brake linings drilling brake linings sweeping floors

Brake and clutch linings and disc pads may contain asbestos. If in doubt assume that they do.

WHO IS AT RISK? Anyone in the garage could be at risk. There is no known safe level of asbestos dust. But the more dust you breath, the greater the chance of lung damage.

The problem is that the dust particles are too small to be seen by the naked eye. And the diseases caused can take years to develop.

Don't put the brakes on your life. Avoid breath- ing asbestos dust. Prevent dust getting into the air. Follow the WARNING.

DONT blow dust out of brake drums or I ' ciutch housings with an air line. DO use properly designed drum clean- ing equipment which prevents dust es- | capmg

V use clean wet rags to clean out drums or 1 I housings. Put used rags in a plastic waste bag while still wet. DON'T grind or drill linings unless the machine has exhaust ventilation or there is a ventilated booth to do the work in.

DON’T use brushes to sweep up dust. DO use a special vacuum cleaner tc I remove dust. DO wet dust thoroughly and scrape it up if you haven’t got a vacuum. DO wear the protective clothing, such as I

DO wear the protective clothing, such as overalls, provided by your employer. DON’T take the protective clothing home. It should be cleaned by your employer. DON'T use equipment if it is not main- a tained and checked. Ask to see the ex- amination reports for ventilation systems.

§ENEFlAL INFORMATION

1. MODEL VARIATION

Market ‘Y Genera! Australia EUf0P9

Transmission specifications

Body specifications

Li Grade

Steering wheel position

Vehicle model

DESCR PTION OF VEH CLE MODEL CODE

k g;e::::l='::CiIfiecations

Non: General market Modef Q: Australian market Model W: European market Model T: With turbo

Fi: STD D: DX H: EL

P: Pickup B: Resin top (Note: No mark for roofs other than resin top) M: 5-speed Non: 4-speed V: Hard top Non: Sort top, Pickup Fi: Right hand drive L: Left hand drive

70: with DL engine; Short wheel base

75: with DL engine; Long wheel base 77: with DL engine; Pick-up

2. CHASSIS SERIAL NUMBER

Serial number stamped position Chassis number ia nmmnnri nn nm man mgmhm A4 /

The chassis number is stamped on the right side member of

the frame at its front side

3. MANUFACTURER’S PLATE

Identificatiqn plate

The manufacturer's plate is attached on the cowl panel.

CONTENTS OF MANUFACTURER’S PLATE

GENERAL INFORMATION

(1)

(2) European Specification

General & Australian Specification

(D Manufacturer's name, Country Vehicle model ® Chassis No, Engine type © Engine displacement © Body colors CD Trim code Engine number Manufacturer's name in Japanese Gross vehicle weight Gross combination weight Maximum permissible front axle weight Maximum permissible rear axle weioht

permissible rear axle weigh Production month-year. (Only for AUS spec.)

GENERAL INFORMATION

4. ENGINE NUMBER AND ENGINE "

TYPE STAMPED POSITIONS

The engine number and serial number is stamped on the place ,N as shown in the illustration.

5. BODY COLOR INFORMATION

is stamped

White

Red

Green

Dark Blue Metallic

Grey Metallic

Black Metallic

5-1. COLOR CODE IN THE WORLD

Mono, color Code Two tone color I Code 045 Black Metallic/Grey Metallic NA5 (6A5, Dark Blue Metallic/Grey Metallic I 26L G05 Red Mica Metallic/Grey Metallic 25L (3H1/ tallic

168

COLOR

CODE

DUPONT

ICI

SPIES HECKER STANDOX

WHITE

16067

RED

38299

GREEN

DARK BLUE METALLIC

97909

GREY METALLIC

168

BLACK METALLIC

97806

TWO TONE

261.

TWO TONE

5-2. BODY STRIPE INFORMATION

Along with the change to the intercooler turbo, an INTERCOOLER TURBO decal has been added to accentuate the stripes. The present M type was changed to Z type as shown below. K type comes only with

the gold stripes.

K Type

GENERAL INFORMATION

6. VEHICLE 4-PLANE DIAGRAMS

Version: A (F70V-Hard top)

Ll?

GENERAL INFORMATION

Version: B (F70-Soft top)

2205

re 255

* Wade

F70_F75_F77-GI-General_Information-Part1

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