Get Adobe Flash player

F300-HD Engine-A-SSTs

F300-HD_Engine-A-SSTs.pdf

 

F300

[HD-ENGINE]

SSTs

......A-2


 

SSTs

SST (Special Service Tools)

Shape

Part No. and Name

Purpose

Remarks

*S 0909004010000

Engine sling device

Removal and installation of engine

09219-87202-000

Engine overhaul stand

Stand for engine overhaul

This stand is to be used in combination with engine overhaul attachment.

Attaching engine to overhaul stand (However, it is necessary to modify attachment.)

This attachment is to be used in combination with engine overhaul stand

09210-87701-000

Flywheel holder

Preventing crankshaft from turning

09609-2001 1-000

Steering wheel puller

Removal of crankshaft timing belt pulley

09636-20010-000

Upper ball joint dust cover replacer

Installation of camshaft oil seal

09202-87002-ooo

Valve coiter remover & replacer

Installation and removal of valves

*5 09217-87001-000

Piston replacing guide

Guiding piston during insertion

Installation of crankshaft rear oil seal

09201 -87704-000

Valve stem oil seal cover

Removal of valve stem oil seals

0931 0-871 02-000

Counter shaft front bearing replacer

Installation of crankshaft front oil seal

Piston pin remover & replacer body

Removal and installation of piston pins

This remover & replacer body is to be used in combination with piston pin remover & replacer guide.

09221-87705-000

Piston pin remover & replacer guide

Removal and installation of piston pins

This remover & replacer guide is to be used in combination with piston pin remover & replacer body.


 

SSTs

Shape

Parts No. and Name

Purpose

Remarks

Valve guide bush remover & replacer

Removal and installation of valve guide bushes

09991 -87702-000

Engine control system inspection sub harness

computer check sub harness

Inspection of computer input/output voltage

Only for HD-E engine

09842-30070-000

EFI inspection wire F

Inspection of fuel injectors

09268-87701-000

EFI fuel pressure gauge

Inspection of fuel pressure

Only for HD-E engine

09283­87703-000

Pressure regulator adopter

- Inspection of injectors - Inspection of pressure

regulator Inspection of fuel pressure

Only for HD-E engine

* Inspection of injectors * Inspection of pressure

regulator Inspection of fuel pressure

Assemblìng clutch

Plugging rubber hoses

098604 101 1-000

Carburetor screwd river set

Overhaul of carburetor

Only for HD-C engine

09388-87702-000

Transfer replacer

Press-fitting of rubber grommets

Oil cooler set bolt box wrench

Removal and installation of oil cooler (only for oil cooler­equlpped vehicle)

Only for oil cooler­equipped vehicle


 

SSTS

Shape

Parts No. and Name

Purpose

Remarks

Removal of oí! pan

09228-87201 -000

Oil filter wrench

Removal and installation of oil filter

Adjustment of idle mixture adjusting screw

Only for HD-C engine

09240-00020-000

Wire gauge set

Adjustment of carburetor

Only for HD-C engine

Adjustment of carburetor

Only for HD-C engine

Removal and installation of spark plugs

Connecting engine tachometer

Only for engine

09236-O01 00-000

Water pump overhaul tool

Assembling alternator rear bearing cover

09990-87702-000

Engine oil pressure gauge

Measurement of engine oil pressure


 

SST

* Newly provided SST Modification required for engine overhaul attachment

It is necessary to modify the engine overhaul attachment as indicated below.

ch)

(3.425 in

Make a new hole at this point.

There is no need for the oil cooler set bolt if your box

wrench satisfies the following requirements.

Depth of more than 31 mm

(1.22 men)

Width across Hats of 22 mm

Inner diameter of more than 19.5 mm (0.77 inch)

if your spark plug box wrench satisfies the following require

There is no need for the spark plug wrench if your spark p

ments.

Outer diameter of less than 22.5 mm

Width across flats of 16 mm

(0.89 men)

*Í Not required, if your tachometer is a clamp-on type.


 

SST

Reference:

LIST OF EQUIPMENT AND OTHER TOOLS REQUIRED

General Tools General Service Equipment ~ Two­post lift Garage jack

Safety stands Valve refacer Vaive seat cutters

Measuring Equipment 0 Torque wrench

'Vernier calipers

Dial gauge (with magnet base)

depth measurement use) ~ Thickness gauge Tachometer and dwell angle tester Ohmmeter, ammeter and voltmeter

(Circuit tester)

Consuming Articles 0 Plastìgauge Blue lead or red lead ~ Dye penetrant

Liquid Gasket

Dial caliper gauge (for bore measurement use) Micrometers (for bore measurement use and

Hydraulic press Ridge reamer Air compressor Beamer

Straìghtedge Surface plate Spring tester Comprçssion ga Hydrometer Battery tester Square gauge

uge

Megger (ohrnmeter)

Spring scale

Connecting rod aligner

» Compound (for valve lapping)

Solvent

Nomenclature |

Application

Part number

Three Bond 1377B | Spark plug tube, heater outlet pipe and heater union

Three Bond 12070 C Oil pan, rear oil seal retainer and oil pump

Three Bond1324  Frywneel bolt