F300-MA-Maintenance-Part1
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DAIHATSU
F300
MAINTENANCE
MAINTENANCE SCHEDULE MA-2 MAINTENACE OPERATIONS MA-7
WFEO-MAM1
MA-1
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MAINTENANCE
MAINTENANCE SCHEDULE
SCHEDULE SELECTION
Daihatsu provides two kinds of maintenance schedules, one for NORMAL driving conditions and one for
SEVERE driving conditions.
How to select schedule for SEVERE driving
Please follow the schedule for SEVERE driving if the vehicle is operated under one or more of the conditions
below.
Towing a trailer
door-to-door delivery or daily rental service. 0 Operating in dusty, rough, muddy or salt sprayed roads
0 Operating daily for a maximum of 25 km (15 miles) or less, or continuously for 30 minutes or less.
Operating when outside temperature remains below freezing. Repeated short trips less than 8 km (5 miles) Idiing for extended periods and/or low speed operation for long distance such as police, taxi,
Follow schedule for SEVERE driving in addition to schedule for NORMAL driving.
Schedule for NORMAL driving
Follow the distance and the period the vehicle has been driven whichever comes first, if without any notice.
Continue periodic maintenance service after 100,000 km, following the schedule.
O....Check or inspect O....Change or replace
Section Items
. Air cleaner element
0 Cleaning, change
OOOOOOOOOO
. Clearance
O O
Leakage 0 Level - Change
OOOOOOOOOOOOOOOOOOCOO
Engine
Oil filter
. Change (HDC engihe)
I Change (HD-E engine)
- Fuel lines &
connections
O O O O O O
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MAINTENANCE
,...Check or inspect O....Change or replace
Section Items
(9) 5
Refer lo see
|1201
I Fuel lines &
connections
- Fuel hose replacement
Every 4 years
EM Section
- Carburetor
(HD-C engine)
O O
- Coolant (LLC)
OOOOOO
OOO
- Tension o Crack o Damage
OOOOOO
OOO
O
O
MA-10
MA-10
- Timing belt
- Replacemem
Eve
ry 100.000 km (60,000 miles)
EM Section
- Distributor can
rotor"
O O O O
. spark plug"
0 Cleaning
Ignition timing"
v Blow-by gas
ventilation hose
Connection 0 Damage
O O
o Dash pox
Exhaust
o Operation
O O O O O
emission
232;: 0 Spark control system
- Operation
O O O O O
o Charcoal canister
» Operation
O O O O O
MA-11
o EGR system*
0 Operation
MA-15
o Free clay
travel
Power transmitting Transmission & system differential
o Propelier shaft 0 Rattle O O O Q O MA-17
In case of US'83 engine, check every 30.000 km (18000 miles)
2: mark shows only for US’83 engine.
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MAINTENANCE
O..,.Check or inspect
...Change or replace
Section Items
x1,000
(3) (6) (9) 5
O O O
O
Suspension
0 Function . Oil leakage - Damage
O O O
O
MA-17
- Suspension ban joint
O O O
O
Steering ball joint
v Grease apply
O
0 Tire
Pressure . Damage - Wear
O
O O
Running system
o Front wheei bearing
I Raffle
O
MA-19
0 Grease change
FS section
Rear wheel beanng
. Rattle
O
MA-19
0 Steenng wheel
. Tigmness - Free play
O
MA-20
o Linkage. dust cover
O
MA-20
1 wheel alignment
o Side slip test
O
MA-20
Steering
O O O
O
- Ban joint dusi seal
- Damage
OOOOOOO
O
MA-20
O
MA-19
- Gear box
o Oil check
O O O O
O
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MAINTENANCE
N C)....Check or inspect Q....Change or replace
Section
Items
(month) year
Steering sysiem
o Gear box
- Tightness
O
0 Power steering belt
O
OOOO
O
O
O O
Power sleering fluid
- Fluid check
O O
O
OOOO
O
O
O O
o Fluid hose change
Every 4 years
SR _ Section
Brake system
Brake pedal & parking brake
Free play - Reserved working
travel
O
OOOO
O
O
O O
. Disc pad
v Clearance 0 Wear - Damage
O
O
Brake hose. tube
v Leakage o Damage Loose clamps
OO
O
OOOO
O
O
O O
v Hose. caliper piston
seal and boot change
Every 4 years
BR section
o Brake fluid
O
OOOO
O
O
o Fluid change
(Disc brake)
Every 1 year
BR section
0 Brake drum. lining
O
O
Brake booster
o Function
O
O O
O
Vacuum hose replacement
Every 4 yeas BR
section
1 Master 8. wheel
cylinder
0 Cup and dust seal
replacement
BR Every 2 years seztiun
v Prnportioning valve
Repiacement
holly
rnufner. mountings
MA-5
BR Every 4 years mm
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MAINTENANCE
O OMA-25 -Candition 0 Q O O O O O O O - Chassis grease - Grease apply
BR Heater hose Every 4 years section Heater replacement
Schedule for SEVERE driving
‘Maintenance nem | nmefval I .
Engine oil (API SG. SF or SE) 1 Change every 5,000 km (3,000 miles) Engine oil Hher | Change every 5.000 km (3,000 miles) Air cleaner element Clean: every 2.500 km (1500 miles) Replace: every 20.000 km (12,000 n
Replace: every 20.000 km (12,000 miles) Exhaust pipe mounlings I Inspect every 5.000 km (3,000 miles)
The SEVERE driving vehicles should be performed the above maintenance items in addition to the NORMAL driving maintenance items.
WFESO-MAO04
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. Recommended a plug gap
MAINTENANCE
0 MAINTENACE OPERATIONS
ENGINE
[COLD ENGINE OPERATIONS] DISTRIBUTOR CAP
Inspection of distributor cap and rotor.
93
DISTRIBUTOR CAP Inspection of distributor cap and rotor. s Visually inspect the distributor for cracks, wear or damage. &)
SPARK PLUG Inspection and cleaning of spark plug (1) Remove the air chamber (HD-E engine)
(D Disconnect the air conditioner and/or power steering idle-up vaccum hoses from the air chamber Ca) (if eguipped). . Remove the 3 attaching bolts
(L) Disconnect the air chamber hose at the 2 clamping
positions illustrated above
(2) If there are traces of oil, remove it with gasoline before the
spark plug is cleaned by the spark plug cleaner.
(3) Measure the electrode gap, using a plug gap gauge.
(4) When install the air chamber, make sure to align the marks
provided on the air chamber and hose.
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MAINTENANCE
BATTERY Check of battery electrolyte level (1) Visually check the electrolyte level between the upper line
and the lower line. (2) lf the electrolyte level is below the lower level, replenish
distilled water up to the upper level,
Check of wiring harness clamp Visualiy check that the wiring harness is suitabie clamp, damaged.
AIR CLEANER ELEMENT Cleaning of air cleaner filter element (1) Remove the air cleaner filter element from the air cleaner
case. (2) Clean the element with ccmpressed air. First blow from the back side thoroughly. Then, blow off the front side of the element. CAUTION: The air pressure to be used for this cleaning operation should not exceed 4.0 kg/cm* (56.9 psi)
(3) Install the air cleaner filter element in the air cleaner.
ENGINE OIL AND FILTER Engine oil change
Recommended oil grade: API grade SE, SF or SG Oil capacity
When only engine oil is changed: 3.3 liter When engine oil is changed and oil lilter is replaced:
3.5 liter
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MAINTENANCE
Engine oil filter replacement (1) Remove the oil filter, using the following SST.
SST: 09228-87201-000
NOTE:
Since the oil flows out during the replacement, receive the oil with an adequate container
(2) Inspect and clean the oil filter installation surface.
(3) Apply clean engine oil to the gasket of a new oil filter. (4) Installation of oil filter
Screw ln the oil filter lightly by hand until the oil seal surface contacts the oll cooler.
Then, tighten the oil filter one more turn, using the SST.
SST: 09228-87201-000
FUEL FILTER Fuel filter replacement o Carburetor installed engine: Disconnect the hose clamp. Then, replace the fuel filter.
- EFI installed engine: Loosen the union bolt slowly and pull it cut.
WARNING:
The fuel in the fuel pipe is pressurized to a pressure of 2.55 kg/cm* (36.27 psi)
Inspection of fuel lines and
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MAINTENANCE
Inspection of auto choke system (Only for HD-C) Check that choke valve is completely closed when cold engine. Then, start the engine, check that choke valve is gradually opened in accordance with the warming-up condition of the engine.
ENGINE COOLANT Check of engine coolant (1) Check of cooling system for leakage
Apply a pressure of 1.2 kg/cmz (17 psi) to the cooling system by means of a radiator tester. Ensure that the pressure does not drop. WARNING: Never remove the radiator tester when the coolant tempera- ture is still high.
(2) Check of coolant level
Check to see lf the coolant level is between the LOW and FULL lines of the reserve tank. If the coolant level is near the low level or below the low level, add the coolant up to the full level.
DRIVE BELT Inspection of drive belt (1) Visually check the V belt for separation of the adhesive rubber above and below the core, core separation from the belt side, severed core. separation of the rib from the ad- hesive rubber, cracks or separation of the ribs. torn or worn ribs or cracks in the inner ridges of the ribs.
MA-10
