F300APAppendix
| 
| 
PART 1 - PART 2 - PART 3 - PART 4 - PART 5 - PART 6
|
|
DAIHATSU
APPENDIX
2. TIGHTENING TORQUE FOR
MAIN COMPONENTS
METHOD TO IDENTIFY STRENGTH
DIVISION OF BOLTS TIGHTENING TOFIQUE TABLE FOFI
GENERAL STANDARD BOLTS & NUTS ..
3. TIGHTENING TOFIQUE
CLUTCH (PART & FULL TIME)
TRANSMISSION CASE COVER
(PART a. FULL TTME) TRANsM|ss|oN (PART as FULL TTME) TRANSFER (PART T|ME) TRANSFER (FULL T|ME)
FRONT DIFFERENTIAL
FIEAFI DIFFERENTIAL FRONT AXLE & SUSPENSION REAR AXLE & SUSPENSION
STEERING BODY & OTHERS 4. SPECIFICATIONS
PRE-DELFVERY INSPECTION
SPECIFICATIONS TUNE-UP SPECIFICATIONS ENGINE SPECIFICATIONS
CHASSIS SPECIFICATIONS
ENGINE MECHANICALS FUEL S‘|fSTEM
LUBRICATION SYSTEM COOLING SYSTEM IGNITION SYSTEM EFI SYSTEM (General specifications) A-31 ECU CONNECTORS A-32 VOLTAGES AT ECU WIRING
CONNECTORS EFI SYSTEM (U.S. specifications) ECU CONNECTORS Table Showing ECU Connections
(US Specification) A-36 VOLTAGES AT ECU CONNECTORS A-37 STARTING SYSTEM A-40 CHARGING SYSTEM A-40
TRANSMISSION A-41 TRANSFER (PART-TIME) A-42 TRANSFER (FULL-TIME) A-42 DIFFERENTIAL A-43 FRONT AXLE & SUSPENSION A-43 STEERING A-44 BRAKE A-44 5. BODY COLOR INFORMATION A-45 COLOR CODE A-45 BODY STRIPE INFORMATION A-45 5. FRAME DIMENSION A-46 7. VEHICLE #PLANE DIAGRAMS A-47 3. METFIIC-ENGLISH CONVERSION
9. DECIMAL AND METRIC
EQUIVALENTS A-52
|
|
APPENDIX
7
Section
Part No.
Shape Part Name
Engine
n & Transfer
Props
Diiiarentia
nt mde & Suspension
On
8. Suspens
Brake
Steerin
ctrica
Body
Body els
Oil pan seal cutter
09032-00100-000
fa 1
Engine sling device
Valve guide bush remover &
replacer
replacer
Valve guide bush remover &
09201-87704-OOO
Valve stem oil sear cover
replacer
replacer
09201 -87705-000
Valve guide bush remover & O
Valve coiier remover &
A
Piston replacing guide
O
Engine overhaul stand
Engine ovemaul attach
09219-87203-000
O
3
|
|
APPENDIX
Shane
Part No. Part Name
0 Section
I1 & Transfer
ch
Transmissm
er shaft
Props
Front axles & Suspans
Dllferenlia
& Suspension
Rear axle
Brake
eleclrica
enng
Body
Ste
Body
Piston pin remover & replace! body
O
Pision pin remover & replacer guide
O
Crankshaft rear oil seal replacer
O
09240-00014-000
Carburetor adjusting gauge
09240-00020000
Vfre gauge set
09243-00020-OOD
idle adjust wrench
Water pump bearing anvil
O
O
|
|
APPENDIX
1 Shape Part Name
sfer
nslon
gme
Ich
nsmission 6. Tran
peller shaft
Dllferentla
:nt axle & Suspensi
En
Clu
Tra
Pro
Fro
Rear axle
Brake
Ste
Bo
Body
Pressure regulator adopter O
Crankshaft rea: end bearin9 O remover
Clutch diaphragm spring O I height No. 5 gauge 1
09304-87601-000
Replacer input shaft beafing O
I Replacer counter shaft O bearing
Puller counter gear front * U
r bearing 1 1 r 1
|
|
APPENDIX
Shape
Section
Pan No. Part Name
n & Transfer
shaft
ctrica
Steering
Engine
Clutch
Brake
Body
Transmission bearing repl
Transmission bearing replacer;
Output shaft bearing repiacer
O 1 1
1 I
09310-87102-000
Counter Shah rear bearing replacer
09326-20020-000
Output shaft bearing lock n wrench
Companion flange holding tool
Clutch diaphragm spring aligner
09388-87702-DDD
Transfer replacer
Attachment differential overhaul
Differential side bearing puller
Differemiaf side bearing adjust nut wrench
|
|
APPENDIX
Shape
Section
ion & Transfer
ngme
tch
ans
Pro
Dilierentia
3- Suspension
Front axle
Rear axis & Suspenslen
aka
eenng
Body
Body electric
O
09517-87601-000
Heplacer oil seal O O
O
09520-87603-000
Rear wheel bearing puller set
09520-87604-O00 1
Puller universal joint
Hear differential drive pinion adjust gauge set 1
Front differential drive pinion adjust gauge set
Counter gear bearing puller 1 O
Froni axle hub nut wrench
|
|
APPENDIX
Section
Part No. Shape Par: Name
Engin
ion E Transfer
ss
shaft
Dlfferentla
Clutch
nsm
ra
Prope
& Suspension
From axle
r axle G Suspens
Hea
Blake
Steering
ectrica
Body e
Body
From axle hub oil sea! replacer
Front axle hub Omer bearing outer race repiacer
09608-37604-000
Front axie hub inner bearing outer race replacer
O
09608-87605-000
Steering knuckle Oil Sea! & 1 dust deflector replacer
O i
O
Leaf spring bush N0. 2 remover & replacer
09608-87609-OOO
r Upper arm bush remover
09608-87610-000
1 Upper arm bush replacer
O
Lower arm dust cuver 8. tie rod end dust cover replaoer
O
Upper arm bush remover & replacer holder
O
Pitman arm tie rod and dust cover & hub cap repiacer
O
|
|
APPENDIX
M
Shape
Section
n & Transier
FIS
Engln
Clutch
Transm
Propelle
Differentla
Front
ng
Sieer
Body e
Body
Idler arm dust cover replemer
O
09608-87615-000
Lower arm bush remover & replacer
iii
O
09609-2001 ‘1-000
Stealing wheel puller
09610-20012-000 1
Pitman ann puller 1 O
O
Pitman ann puller 1
O
09611-87506-000
Handle
09611-87701-000
Tie rod end puller
O
09612-12010-000
Steering gear housing overhaul
O
Steering pininn bearing adjusting socket
09737-87001-000
EFI inspection wire F
|
|
APPENDIX
Shaw
Section
Pan No. Pan Name
Engine:
Cluich
n 8. Transfer
hail
& Suspanslon
8- Suspension
SSIO
Blake
ng
Steer
Body
Bod
EFC-Il computer check sub harness
EFC computer check sub harness
09860-1 1011-D00
Carburetor screwdriver set
009921-00010-O00
Spring tension tool
O
09950-20017-000
Universal puller
OO O
09990-87702-O00
Engine oil pressure gauge
O
Engine control system inspection sub harness
09991 -87703-000
Tacho pulse pick-up wire
|
|
APPENDIX
2.
2.
3.
TIGHTENING TORQUE FOR MAIN COMPONENTS
_ When you want to find out a suitable tightening torque for a bolt. first determine the strength division of the said bolt, using the table below. Then, locate suitable tightening torque in the tightening torque table described later. As for the tightening torque for a nut. find out suitable tightening torque in the same way as with the paragraph 1 above, based on the mating bolt. Tightening torque posted in the workshop manual is a standard value for steel fasteners. It is, therefore, necessary to modify these tightening torque when you tighten fasteners made of materials other then steel. This rule also applies to such instances where bolts are undergoing heat or other stress, such as vibratory loads and so forth.
W%D-A010
METHOD TO IDEN`I'IFY STRENGTH DIVISION OF BOLTS
1. ldentihcation Method by Checking Bolts Themselves
Configuration and howto determine Strength Cnntiguration and how to determine
Strengih strength division division strength division
division
Bon having an embossed or stamped figure at its head section
AT
mm ceep recess at one end or both ends
Bolt having two embossed lines at its head section
Bolt having three embossed lines at its head section I
2. Identification Nlethud by Part Numbers
example | 1 | example
Nominal l I Nominal length (mm) l | length (mm)
Nominal 1 I I Nominal diameter (mm) 1 | diameter (mm) 1 Strength division i division I
_ _ _ _
